复合喷射与单喷镁脱硫效果的分析比较

马钢一炼钢现用两种不同的喷吹脱硫工艺，一种是复合喷吹（石灰＋镁粉），另一种是单喷颗粒镁。通过从原理、工艺、设备、原材料要求、实际喷吹效果及经济性等方面进行比较分析，得出各自的特点和优势，用以更好地指导脱硫生产实践。     

表面处理对Ti-6-22-22合金高温疲劳寿命的影响

采用喷丸和离子注入对Ti-6-22-22合金机械加工样品进行表面处理,研究表面处理对Ti-6-22-22合金室温和高温疲劳寿命的影响.结果表明,喷丸和离子注入对材料疲劳S-N曲线的影响与实验温度有关.喷丸和离子注入对Ti-6-22-22合金的室温疲劳强度影响较小,400℃时的疲劳强度明显提高.SEM断口分析显示,400℃长寿命疲劳后的表面处理样品裂纹在亚表面萌生.     

Study on effects of pre-treatment and surface roughness on tensile-shear strength of 2060 Al–Li alloy adhesive joints

The forces between adhesive and adherend mainly influenced by the pre-treatment technology of the substrates have important effects on the bonding strength. In this paper, the influence of different pre-treatment processes and surface roughness on the tensile-shear strength of 2060 Al–Li alloy adhesive joints as well as related mechanism was investigated. In this perspective, substrates were processed by mechanical abrasion at different levels and by phosphoric acid anodizing, which resulted in different surface topographies that were characterized by means of roughness measurements. Single-lap joints were prepared using a two-component epoxy adhesive. The tensile-shear strength of joints was measured via destructive testing and the failure modes were analyzed to evaluate the quality of bonding. Results showed that with the increase of surface roughness of Al–Li alloy, the tensile-shear strength of the adhesive joints increased and the failure modes changed from interfacial failure to cohesive failure. The groove structures formed during mechanical abrading were regarded as being responsible for this strengthening behavior. Moreover, a rough porous membrane was produced on adherents’ surface by phosphoric acid anodizing, causing a consolidation of adhesion at the adhesive-substrate interface.     

Friction Spot Joining of aluminum AA2024/carbon-fiber reinforced poly(phenylene sulfide) composite single lap joints: Microstructure and mechanical performance

Friction Spot Joining is a promising alternative joining technology for polymer–metal hybrid structures. In this work, the feasibility of Friction Spot Joining of aluminum AA2024-T3 (bare and alclad)/carbon-fiber reinforced poly(phenylene sulfide) is reported. The process temperature and the microstructure of the joints were investigated. Lap shear tensile strength as high as 27 MPa was achieved by using aluminum bare specimens. Sand blasting was also performed as an effective mechanical surface pre-treatment on aluminum surfaces, which resulted in higher surface roughness and accordingly improved mechanical performance for the selected conditions. In addition, the alclad specimens exhibited promising mechanical performance (lap shear strength of up to 43 MPa) that justifies further investigations. Finally, the bonding and failure mechanisms of the joints are briefly discussed.     

An experimental investigation into the pre-treatment of synthetic membranes using sodium hydroxide solutions

In this paper the effect of two pre-treatment methods are compared experimentally for the filtration of (i) a spent sulphite liquor (17.8 wt.% dry solids) using a 20 kg mol⁻¹ molar mass cut off (MMCO) fluoropolymer membrane and (ii) a molasses solution (45° Brix) using a polysulphone (Psf) membrane (1.5 μm pore size). Both feeds are industrially relevant, and subject to severe fouling issues when membranes are used in their subsequent processing. The pre-treatment methods evaluated were: (i) conditioning with water at 60 °C only [Protocol 1], and (ii) conditioning with water at 60 °C followed by cleaning with 0.5 wt.% NaOH [Protocol 2]. Results are presented that confirm the benefits of sodium hydroxide preconditioning upon performance, supporting the suggestion by some membrane manufacturers that this step be included as part of the pre-treatment protocol.     

预处理温度对Cr-Ni-Co-Mo马氏体时效不锈钢强度的影响

研究了预处理温度对Cr-Ni-Co-Mo马氏体时效不锈钢强度的影响,其内容包括预处理温度对原始锻态粗晶遗传及自发再结晶的影响,以及对最终热处理后残留+逆转变奥氏体量和力学性能的影响。结果表明:900 ℃以下预处理遗传锻态粗晶,即通过α′→γ切变机制形成高缺陷密度的奥氏体。预处理温度升高,最终750 ℃固溶、－73 ℃冷处理后的残留奥氏体量,以及500 ℃时效的残留+逆转变奥氏体量减少,因此最终的抗拉和屈服强度升高。预处理温度提高到800 ℃以上,则不再影响最终热处理后的残留+逆转变奥氏体量,因此抗拉和屈服强度趋于稳定。900 ℃以上预处理遗传的锻态粗晶自发再结晶使晶粒细化,降低形成的奥氏体内的缺陷密度,降低750 ℃固溶处理后奥氏体内累积的缺陷密度,最终的时效强化效应下降,导致晶粒细化并不能提高最终的强度。     

Drivers of microbial community composition in mesophilic and thermophilic temperature-phased anaerobic digestion pre-treatment reactors

Temperature-phased anaerobic digestion (TPAD) is an emerging technology that facilitates improved performance and pathogen destruction in anaerobic sewage sludge digestion by optimising conditions for 1) hydrolytic and acidogenic organisms in a first-stage/pre-treatment reactor and then 2) methogenic populations in a second stage reactor. Pre-treatment reactors are typically operated at 55–65 °C and as such select for thermophilic bacterial communities. However, details of key microbial populations in hydrolytic communities and links to functionality are very limited. In this study, experimental thermophilic pre-treatment (TP) and control mesophilic pre-treatment (MP) reactors were operated as first-stages of TPAD systems treating activated sludge for 340 days. The TP system was operated sequentially at 50, 60 and 65 °C, while the MP rector was held at 35 °C for the entire period. The composition of microbial communities associated with the MP and TP pre-treatment reactors was characterised weekly using terminal-restriction fragment length polymorphism (T-RFLP) supported by clone library sequencing of 16S rRNA gene amplicons. The outcomes of this approach were confirmed using 454 pyrosequencing of gene amplicons and fluorescence in-situ hybridisation (FISH). TP associated bacterial communities were dominated by populations affiliated to the Firmicutes, Thermotogae, Proteobacteria and Chloroflexi. In particular there was a progression from Thermotogae to Lutispora and Coprothermobacter and diversity decreased as temperature and hydrolysis performance increased. While change in the composition of TP associated bacterial communities was attributable to temperature, that of MP associated bacterial communities was related to the composition of the incoming feed. This study determined processes driving the dynamics of key microbial populations that are correlated with an enhanced hydrolytic functionality of the TPAD system.     

某生产甲基磺草酮农药厂废水处理工程实例

针对生产甲基磺草酮过程中会产生多股高浓度难降解有机废水的情况,通过1套先深度预处理,提高可生化性,后续生化处理的工艺来解决该问题。工程设计规模200 m3/d,经该套工艺处理后,出水水质:p H为6~9、色度为30、COD≤100 mg/L、CN-小于0.5 mg/L。废水经处理后达《污水综合排放标准》(GB 8978—1996)表4中一级标准。     

Composition and behaviour of cerium films on galvanised steel

The composition and corrosion performance of galvanised steel treated by immersion in cerium nitrate solution was investigated by electrochemical techniques and surface analysis. The surface film consists of a mixture of Ce(III) and Ce(IV) compounds, being very rich in Ce(III) in the first instants of the deposition process and becoming gradually enriched in the more oxidised form, Ce(IV). The presence of this film on the surface hinders the corrosion reaction by reducing the rate of both the cathodic and the anodic reactions. The film becomes thicker but more uneven when the time of film growth increases, with the development of defects in the film, which in contact with electrolyte behaves anodic with respect to the covered areas of the surface. These thicker films have revealed lower resistance to corrosion initiation.     

陶瓷转化工艺在空调镀锌钢板涂装中的应用

介绍一种新型陶瓷转化工艺在空调镀锌钢板的粉末喷涂中的应用.通过转化膜的晶相、附着力及盐雾试验表征,对预转化板的现有工艺进行控制.盐雾试验结果表明,预转化镀锌钢板经过弱碱性脱脂剂清洗,经陶瓷转化后与粉末涂料结合,可以得到良好耐蚀性和附着力强的膜层.